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Caterpillar Machine Fuel Rail Pump Solenoid Test by CAT ET 2025A

Caterpillar C9 Engine

Here is the instruction show you guide on how to use CAT ET 2025A diagnostic software to perform Fuel Rail Pump Solenoid Test for Caterpillar machine.The Fuel Rail Pump Solenoid Test function can be used to verify the operation of the fuel rail pump solenoid.

This test provides a method for determining whether or not an open circuit or short circuit is present. This test is designed to work with an engine speed of 0 RPM.

Caterpillar C9 Engine

 

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Accessing

To run the Fuel Rail Solenoid Test, select “Diagnostic Tests” from the Diagnostics Menu, and then select “Fuel Rail Solenoid Test” from the submenu. The Fuel Rail Solenoid Test screen is displayed.

 

Screen Layout

The Fuel Rail Solenoid Test screen has the following areas:

 

Tree Area

The Tree area lists the available ECMs and the selected diagnostic test.

Note: If more than one diagnostic test is available, the selected test will be highlighted.

 

Display Area

The Fuel Rail Solenoid Test display area has three columns:

Description – Lists the available fuel rail pump solenoid numbers

Mode – Displays the current mode of the cylinder; i.e., whether it is “Powered” or “Cutout”

Test Result – Displays “OK”, “Not OK (Short)”, or “Not OK (Open),” after the test has completed

 

Buttons

The Buttons available on the Fuel Rail Solenoid Test screen are:

Change – Click to change the state of the solenoid. Changing the state of the solenoid allows troubleshooting by “cutting out” and subsequently repowering an individual solenoid.

 

Power All – Click to return all solenoids to the powered, or active, state.

Cutout All – Click to change the state of all solenoids to “Cutout”.

Start – Click to begin the test. Once clicked, this button is disabled until the test is stopped.

Stop – Click to stop the test. Once clicked, this button is disabled until the test is restarted.

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How to Install the Intermediate Drive Shaft for CLAAS Lexion 480

This is instruction show you guide on how to install the intermediate drive shaft for CLAAS Lexion 480 combine.

 

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1 Slide the intermediate drive shaft (1) into the feed rake housing from the left.

2 Slide on the lock collar bearing (2) and both sheet-metal flanges (3) on the left and bolt them down.

3 Align the shaft axially. Adjust the dimension (X) from the end of the shaft to the feed rake conveyor as follows:

LEXION 480 = 252 mm

How to Install the Intermediate Drive Shaft for CLAAS Lexion 480

4 Slide on the lock collar bearing (2) and both sheet-metal flanges (3) on the right and bolt them down.

5 Slide the gear on the shaft and align the shaft so that both gears are aligned.

6 Slide on the lock collars (4) on the left- and right-hand side and tighten by hitting in direction of rotation, then insert the set screw.

7 On the left-hand side, place the parallel key in position, slide the V-belt pulley into place and tighten the clamping hub with the M 12 x 85 hex. bolt.

8 On the right-hand side, remove the gear and bolt down the bracket using the bolts that secure the sheet-metal flanges.

Then fasten the gear with the circlip and now bolt down the cover to the bracket with the M 6 x 12 hex. bolts.

9 Bolt down the hydraulic cylinder to the supporting arm using the M 8 x 65 and M 12 x 25 hex. Bolts and the eccentric bolts. Assemble the eccentric bolt so that there is still some free movement.

10 Adjusting the hydraulic cylinder:

– Press the drive motor down into the gear.

– Pull out the ram.

– Set and lock setting screw (S) so there is 0.5 mm of play (1/4 turns) up to the stop.

 

11 Install the cutterbar drive belt (P) and adjust it

 

Installing and adjusting the cutterbar drive belt (1) (Cutterbar drive without variable-speed drive) and/or Installing and adjusting the cutterbar drive belt (2) (Cutterbar drive with variable-speed drive).

12 Install the left-hand guard and the universal coupling

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How to Solve Scania Truck No Contact with SIM Card Error

Here is the instruction show you guide on how to solve Scania truck “No Contact with SIM Card” error.

 

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Error identification

No valid SIM card inserted. The text “no SIM-card” is displayed in the telephone view.

 

Cause

No SIM card inserted.

The SIM card is incorrectly inserted.

The SIM card is defective.

Notes

 

Action

Shut down the system.

If a SIM card is inserted and the lock is not in the lock position, turn the lock to the lock position.

If the SIM card is broken, renew the SIM card. Insert the new SIM card and turn the lock to the lock position.

 

If a SIM card has not been inserted in the card holder, insert one and turn the lock to the lock position.

 

Start up the system.

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How to Inspect Rod and Cap for John Deere 9.0L Engine

This instruction show you guide on how to inspect rod and cap for John Deere 9.0L OEM engine.

 

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Inspect Rod and Cap

1 Inspect rod and cap for wear or damage, such as chips or nicks in the joint areas.

IMPORTANT: Do not nick the joint surfaces of rod and cap. This is very critical on Precision Joint™

rods to assure proper seating. Never scrape joint surfaces (C) with a wire brush or other tool; the

interlocking mating surfaces must be preserved.

 

2 Inspect in and around cap screw holes (B) in cap. If any defects are found, replace rod and cap.

3 Carefully clamp rod in a soft-jawed vise (cap end upward).

 

4 Install cap WITHOUT bearing.

IMPORTANT: Never use new connecting rod cap screws when checking rod bore I.D. Use new cap screws only for final assembly of connecting rods.

 

5 On Precision Joint™ connecting rods: Initially tighten rod cap screw closest to piston end, then tighten other cap screw to the following specifications.

 

Specification

Precision Joint™

Connecting Rod Cap

Screw—Torque……………… 95 N·m (71 lb-ft) plus 90–100° turn clockwise

See TORQUE-TURN CONNECTING ROD CAP SCREWS, described later in this group.

1

 

6 Using an inside micrometer, measure rod bore atcenter of bore and record measurements as follows:

  • At right angle to rod/cap joint (A).
  • At 45° left of measurement step “A” (B).
  • At 45° right of measurement step “A” (C).

 

Specification

Connecting Rod Bore

(Without Bearings)—ID…………..87.487—87.513 mm (3.444—3.445 in.)

 

7 Compare the measurements. If difference between the greatest and least measurement is more than 0.04 mm (0.0016 in.), the rod and cap are out-of-round.

Replace both connecting rod and cap.

Specification

Connecting Rod

Bore—Maximum

Out-of-Round…………………………………………………0.025 mm (0.0010 in.)

 

8 Measure rod’s piston pin bore-to-crankshaft bore center-to-center dimension (A) and compare with specification given. If measurement is not within specification, replace rod.

Specification

Centerline of Piston

Pin Bore-to-Crankshaft

Bore—Dimension…………………..217.95—218.05 mm (8.581—8.585 in.)

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JCB 3CX 4CX Boom Lock Cable Remove and Replacement Guide

This instruction show you guide on how to remove and replace boom lock cable for JCB 3CX 4CX backhoe loader.

 

 

The boom lock control A and associated cable is housed in the R.H. side console as shown.

Note the routing of the existing cable and route the new cable in the same way.

 

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Removal

1 Park the machine on firm level ground, apply the parking brake. Lower the loader arms and excavator to the ground, switch OFF the engine and remove the starter key.

 

2 Working at the boom, remove the cable ball stud B from the boom lock casting.

3 Loosen the lock nut and disconnect the bulkhead fitting C from the bracket. Feed the end of the cable back underneath the cab to the rear wheel arch on the R.H. side of the machine and release the cable from the clamp assembly at position X as shown. Remove the spring clip D from the outer sleeve.

 

4 Working in the cab, unscrew the knob and lock nut from the boom lock control A. Remove the fixings from the side console panel and carefully lift up the rear corner of the side console panel over the boom lock control outer sleeve.

5 With the rear corner of the side console panel lifted up,carefully pull the boom lock cable up into the cab through the aperture in the cab floor.

 

Replacement

Replacement is the reverse of the removal sequence.

1 After fitting the cable, with the control knob pressed down adjust the bulkhead fitting C to take up any slack in the cable. The cable should be tight but must not lift the boom lock from its fully down position.

2 Operate the boom and check that the boom lock will engage and disengage correctly using the control knob in the cab. Check the boom stop setting, see Boom Stop Setting.

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How to Adjust Rear Wheel Brake for Fendt 900 Vario COMIII

This instruction show you guide on how to adjust rear wheel brake for Fendt 900 Vario COMIII tractor.

How to Adjust Rear Wheel Brake for Fendt 900 Vario COMIII

 

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Preliminary work:

– Position the tractor on a level surface and ensure it cannot move

– Apply the hand brake

– Remove the rear wheel

 

Unscrew the hand brake release screw on the Tristop cyl-

inder by turning counterclockwise until it becomes notice-

ably more difficult to turn, then tighten as far as it will go

with a spanner (SW24)

 

Unplug the air hoses and sensors

To release the air hoses, push the plastic ring back and withdraw the hose

Loosen the fixing bolts on the upper part of the cylinder.

Remove the Tristop cylinder and the cylinder upper part

Loosen the locknut (SW 36) on the lower part of the cylinder, holding the guide piston (SW41) against it.

Screw in the adjustment screw and tighten it to a torque of 30 Nm (setting the brake).

Loosen the adjustment screw (approx. 1 turn).

 

Tighten the adjustment screw to a torque of 7 Nm (or block rear wheel)

Unscrew the adjustment screw 6.5 turns

Fix the adjustment screw and tighten the locknut

Tighten the locknut and guide piston to a torque of 80 Nm + 20 Nm

 

Fit the cylinder upper part and Tristop cylinder and tighten the fixing bolts

Tightening torque: 86 Nm

Attach the hoses and cables

Screw in the hand brake release screw on the Tristop cylinder in a clockwise direction

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International MaxxForce 7 SPN 51 FMI 4 2010 ETP Signal Out of Range Low

Here is the instruction show you guide on how to repair International MaxxForce 7 SPN 51 FMI 4 2010 ETP signal out of range low.

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The Engine Throttle Valve (ETV) regulates how much air enters the engine.The valve opens and closes to allow for more or less air intake as engine conditions require.

 

Probable causes:

1) Engine Throttle Position (ETP) signal circuit OPEN or short to GND

2) Failed ETP sensor

3) VREF circuit OPEN

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Caterpillar C9 Engine Fault Code 25 PID 102-1 Low Boost Pressure Solution

Caterpillar C9 Engine

This instruction show you guide on how to solve Caterpillar C9 engine fault code 25 PID 102-1 low boost pressure.

Caterpillar C9 Engine

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The Engine Control Module (ECM) detects the following conditions:

-Actual boost is less than desired boost by more than 30 kPa (4.4 psi) for more than eight seconds.

  • The current for the turbocharger solenoid is greater than 80% of the maximum value.
  • Desired boost is not ZERO.
  • The ECM has been powered for at least two seconds.

 

This engine uilizes a waste gate control valve that is electronically controlled in order to precisely regulate the boost pressure.The Engine Control Module (ECM) monitors the signal from the boost pressure sensor in order to determine the boost pressure in the intake manifold.The ECM uses this in formation and other information that is related to the current power demand and the current engine operating conditions in order to determine the optimum position of the waste gate valve the turbocharger.

 

The turbocharger’s wastegate valve regulates the amount of exhaust gas that is a owed to bypass the turbine wheel of the turbocharger.This allows the ECM to control the speed of the turbocharger and the boost pressure.

 

Probable Causes:

1) ECM Connection

2) Waste gate control solenoid (Can be replaced instead of the entire valve)

3)Harness between the ECM and the wastegate control solenoid

4) ECM Failure

5)Air inlet system restrictions or exhaust system restrictions

6) Drain orifice plugged

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Detroit DD13 EPA10 SPN 51 FMI 2 Intake Throttle Position Deviation Error

Detroit DD13

This instruction show you guide on how to solve Detroit DD13 engine EPA10 SPN 51 FMI 2 MCM intake throttle position deviation error.

Detroit DD13

 

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This code sets when the Intake Throttle Valve position has A15%deviation from the position commanded by the Motor Control Module (MCM) when the engine coolant temperature is above 60°C (140°F)

 

MONITORED PARAMETER:

Intake Throttle Valve (ITV)

 

TYPICAL ENABLING CONDITIONS:

Coolant temperature isgreater than 60C (140°F).

 

MONITOR SEQUENCE:

None

 

EXECUTION FREQUENCY:

Continuous when enabling conditions met.

 

TYPICAL DURATION:

Five seconds

 

DASH LAMPS:

1 MIL

2 CEL

 

ENGINE REACTION:

10% Derate

 

VERIFICATION:

Engine rpm = 600 rpm or higher.

 

POSSIBLE CAUSES:

1 Faulty ITV motor.

2 Faulty ITV position sensor.

3 Sticking ITV.

 

 

PROBABLE CAUSES:

1 Air throttle valve harness.

2 ITV harness connector.

3 Intake throttle valve failure.

4 Cold temperatures may falsely cause this code to appear.

5 Intake throttle valve sensor.

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How to Remove and Install HV-ECU for HINO J05E Engine

How to remove and install HV-ECU for HINO J05 Engine truck.

 

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1 REMOVING THE PCU

Reference: HYBRID, HYBRID SYSTEM, PCU, REPLACEMENT,REMOVING THE PCU (Page 3-18)

 

2 REMOVING THE UNDER COVER

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,

REPLACEMENT, REMOVING THE HV BATTERY ASSEMBLY

 

3 DISCONNECTING THE BOTTOM OF PCU

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,REPLACEMENT, REMOVING THE HV BATTERY ASSEMBLY

 

4 REMOVING THE ECU BOX COVER

(1) Unfasten the bolts (15 pcs.) to remove the ECU box cover and gasket.

! CAUTION

The old gasket is not reusable.

How to Remove and Install HV-ECU for HINO J05E Engine (1)

 

5 REMOVING THE HV-ECU

(1) Disconnect the connectors (3 locations).

How to Remove and Install HV-ECU for HINO J05E Engine (2)

(2) Disconnect the harness clamps (6 locations) and relay block.

(3) Unfasten the bolts (4 pcs.) and remove the HV-ECU.

How to Remove and Install HV-ECU for HINO J05E Engine (3)

 

MOUNTING THE HV-ECU

1 MOUNTING THE HV-ECU

(1) Mount the HV-ECU with the bolts (4 pcs.).

Tightening Torque:

9 N·m {92 kgf·cm, 6.6 lbf·ft}

  • Connect the harness clamps (6 locations) and relay block.

How to Remove and Install HV-ECU for HINO J05E Engine (4)

  • Connect the connectors (3 locations).

How to Remove and Install HV-ECU for HINO J05E Engine (5)

 

 

2 MOUNTING THE ECU BOX COVER

(1) Mount the new gasket and ECU box cover with the bolts (15pcs.).

Tightening Torque:

9 N·m {92 kgf·cm, 6.6 lbf·ft}

! CAUTION

Always use a new gasket.

 

3 MOUNTING THE BOTTOM OF PCU

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,REPLACEMENT, MOUNTING THE HV BATTERY ASSEMBLY

 

4 MOUNTING THE UNDER COVER

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,REPLACEMENT, MOUNTING THE HV BATTERY ASSEMBLY

 

5 MOUNTING THE PCU

Reference: HYBRID, HYBRID SYSTEM, PCU, REPLACEMENT,MOUNTING THE PCU

6