Tag: CLAAS Repair

Here is the instruction show you guide on how to remove hydraulic accessories pump for CLAAS AXION 960-920 A64 Stage V tractor.

 

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Environment!

Lubricants and fuel are harmful to the environment.

Pollution

► Collect lubricants and fuel in appropriate containers; store and dispose of them in accordance with the regulations in force.

 

Removal

Remove the rear left-hand wheel.

► Remove the mounting bolts (1).

► Remove the pipe (2).

► Tilt the intake pipes (1) backwards.

► Remove the mounting bolts (2) for pump “2084”.

► Remove pump “2084”

 

Fitting

Respect the technical specifications from the overview.

 

► Fit pump “2084” with the coupling seal.

► Fit the mounting bolts (2) for pump “2084”.

► Fit the inlet manifold (1).

Check for the O-ring between the manifold (1) and pump “2084”

 

Respect the technical specifications from the overview.

► Fit and tighten the pipes (2).

► Fit the mounting bolts (1).

► Fit the rear left-hand wheel.

► Perform an operating check.

This instruction show you guide on how to remove accelerator for CLAAS LEXION 480 conmbine harvesters.

 

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Procedures:

Open the concave to its widest position.

Removing the feed rake conveyor, see page 3.1.1

Support the front axle with blocks in a safe manner.

Now remove the two front wheels. Remove the drum inspection cover.

Removing the bearing assembly and the shaft on the right-hand side, see page 3.3.1

Support the accelerator safely with two wooden blocks (K).

Remove the grease pipe (S) from the left-hand side.

Remove the circlip and the washer (D).

Remove the M 12 x 30 hex. bolt from the face end of the shaft.

Remove the three M 12 x 35 hex. bolts from the bearing assembly.

Pull the bearing assembly out of the shaft using the special tool.

Special tool:

1 Puller bridge, part no. 181 800.0

2 Threaded spindle, part no. 181 801.1

3 Bolt M 12 x 30 with punch point on the head

(self-sourced)

4 Bolts M 10 x 70, part no. 235 538.0 – 2 pieces

5 Washers 10.5, part no. 236 913.2 – 2 pieces

6 Centraliser with ball, part no. 181 849.0

Remove the three M 8 x 20 hex. bolts holding the anti-wrapping guard.

Using a suitable lever, start pulling the accelerator forward on the left-hand side of the machine and then remove the anti-wrap guard on the left-hand side.

Using a suitable lifting device, lift out the accelerator drum.

Here is the instruction show you guide on how to repair cylinder block for CLAAS AXION 920 tractor.

 

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Procedures:

Repairing the cylinder block

Checks and measurements of the liners

Check the internal diameter of the cylinders for runout, tapering and wear, using a gauge (2) with a dial gauge (1), set to zero on the ring gauge (3) with a diameter of 117 mm.

NB: If you do not have a ring gauge with a diameter of 117 mm available, use a micrometer.

Measurements must be taken for each cylinder at three heights along the liner and on two perpendicular levels “A” and “B”.

Replace the cylinder if the maximum wear differs by 0.150 mm or the maximum runout by 0.100 mm from the values indicated.

Do not attempt to correct or deglaze.

NB: The cylinders are provided as spares with selection class “A”.

How to install Intermediate drive shaft for CLAAS Lexion 480 Combine.

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Steps:

1.Slide the intermediate drive shaft (1) into the feed rake housing from the left.
2.Slide on the lock collar bearing (2) and both sheet-metal flanges (3) on the left and bolt them down.
3.Align the shaft axially. Adjust the dimension (X) from the end of the shaft to the feed rake conveyor as follows:
LEXION 480 = 252 mm

4.Slide on the lock collar bearing (2) and both sheet-metal flanges (3) on the right and bolt them down.
5.Slide the gear on the shaft and align the shaft so that both gears are aligned.
6.Slide on the lock collars (4) on the left- and right-hand side and tighten by hitting in direction of rotation, then insert the set screw.
7On the left-hand side, place the parallel key in position, slide the V-belt pulley into place and tighten the clamping hub with the M 12 x 85 hex. bolt.

8.On the right-hand side, remove the gear and bolt down the bracket using the bolts that secure the sheet-metal flanges.
Then fasten the gear with the circlip and now bolt down the cover to the bracket with the M 6 x 12
hex. bolts.
9.Bolt down the hydraulic cylinder to the supporting arm using the M 8 x 65 and M 12 x 25 hex. Bolts and the eccentric bolts. Assemble the eccentric bolt so that there is still some free movement.

10.Adjusting the hydraulic cylinder:
– Press the drive motor down into the gear.
– Pull out the ram.
– Set and lock setting screw (S) so there is 0.5 mm of play
(1/4 turns) up to the stop.
11Install the cutterbar drive belt (P) and adjust it
– see page 7.2.2, Installing and adjusting the cutterbar drive belt (1) (Cutterbar drive without variable-speed drive) and/or Installing and adjusting the cutterbar drive belt (2) (Cutterbar drive with variable-speed drive).
12Install the left-hand guard and the universal coupling.